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How to Maintain a Vibrating Screen

In mineral processing, the efficient operation of a vibrating screen directly affects screening accuracy, production efficiency, and equipment lifespan. To ensure long-term stable performance, special attention should be given to the following aspects:

vibrating screen
  1. Screen Mesh Management

  • Regular wear inspection: Enlarged or damaged mesh openings will reduce screening accuracy and should be replaced promptly.

  • Anti-clogging measures: For wet screening, consider adding high-pressure spray cleaning; for dry screening, it is recommended to use bouncing balls or an ultrasonic cleaning system.

  1. Optimization of Multi-Layer Screening

  • Proper mesh size configuration: The upper layer’s mesh size is recommended to be 1.5 times that of the lower layer (e.g., upper layer 10 mm, lower layer 6 mm).

  • Uniform feeding: Avoid uneven loading by using a vibrating feeder or a distribution plate to ensure even material distribution.

  1. Adjustment of Process Parameters

  • Vibration frequency and amplitude: High frequency with low amplitude is suitable for fine particles; low frequency with high amplitude is suitable for coarse particles.

  • Control of feed rate: Excessive speed can overload the screen surface, while too slow feeding will reduce throughput.

  1. Equipment Maintenance & Safety

  • Regular inspection: Check and tighten bolts, lubricate bearings (replace grease every 3,000–5,000 operating hours).

  • Troubleshooting: If screening efficiency drops, check the mesh condition; abnormal vibration should prompt inspection of the exciter or damping springs.

  1. Maintenance During Long-Term Shutdown

  • Clean the screen surface and apply anti-rust protection.

  • Run the equipment periodically without load to prevent components from seizing.

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Kris

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