How to Maintain a Vibrating Screen
In mineral processing, the efficient operation of a vibrating screen directly affects screening accuracy, production efficiency, and equipment lifespan. To ensure long-term stable performance, special attention should be given to the following aspects:
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Screen Mesh Management
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Regular wear inspection: Enlarged or damaged mesh openings will reduce screening accuracy and should be replaced promptly.
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Anti-clogging measures: For wet screening, consider adding high-pressure spray cleaning; for dry screening, it is recommended to use bouncing balls or an ultrasonic cleaning system.
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Optimization of Multi-Layer Screening
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Proper mesh size configuration: The upper layer’s mesh size is recommended to be 1.5 times that of the lower layer (e.g., upper layer 10 mm, lower layer 6 mm).
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Uniform feeding: Avoid uneven loading by using a vibrating feeder or a distribution plate to ensure even material distribution.
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Adjustment of Process Parameters
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Vibration frequency and amplitude: High frequency with low amplitude is suitable for fine particles; low frequency with high amplitude is suitable for coarse particles.
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Control of feed rate: Excessive speed can overload the screen surface, while too slow feeding will reduce throughput.
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Equipment Maintenance & Safety
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Regular inspection: Check and tighten bolts, lubricate bearings (replace grease every 3,000–5,000 operating hours).
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Troubleshooting: If screening efficiency drops, check the mesh condition; abnormal vibration should prompt inspection of the exciter or damping springs.
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Maintenance During Long-Term Shutdown
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Clean the screen surface and apply anti-rust protection.
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Run the equipment periodically without load to prevent components from seizing.
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